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Genuine Comet TAV2

Comet Torque Converter Kits


Genuine Comet TAV2 Torque Converter Kits. Made in the USA. Comet TAV2 30 Series Torque Converter Systems for 3hp to 8hp Go Karts and Mini Bikes. Shipped UPS Ground from Shreveport, Louisiana. Comet 218352A / Comet 218353A / Comet 218354A / Comet 218355A ... We also have Comet Speed Limiters that install inside the Clutch, if you need to slow the machine down for young children or inexperienced drivers.

Torq-A-Verter 2
Genuine Comet TAV2
Torq-A-Verter Kits 3-8hp
SKU
Description
Price
Add to Cart
Kits with a 12 Tooth Sprocket for 35 Chain
TAV2 3/4" BORE 35 CHAIN
204.50

TAV2 1" BORE #35 CHAIN
204.50

Kits with a 10 Tooth Sprocket for 40,41,420
TAV2 3/4" BORE 40/41/420
204.50

TAV2 1" BORE 40/41/420
204.50

Made in the USA.
Uses Asymmetric Belt #203589A.
Individual Clutches, Parts and Information.


Genuine Comet 30 Series Torque Converters. Comet TAV2 Torq-A-Verter Kits for 3hp to 8hp Engines with a 3/4" or 1" Engine Crankshaft, and a Choice of 2 Different Jackshaft Sprockets. The 12 Tooth Kits are for #35 Chain. The 10 Tooth Kits are for #40, 41 and 420 Chain.

The Aluminum Mounting Plate can be applied in either a Horizontal, Vertical or Oblique Angle.

These Kits Bolt to the Side of the Engine and use a Belt that's Flat on One Side, Angled on the Other. Install the Belt with the Flat Side Towards the Engine. Each Kit includes a Cast Aluminum Mounting Plate with a Built-in 5/8" Jackshaft, a 30 Series Driver Clutch, a 5/8" Bore 30 Series 6" Driven Pulley (Comet 219456A), a Comet 203589A Asymmetric Belt, a 10 or 12 Tooth Jackshaft Sprocket, the Hardware and a Perforated Cover for better cooling and increased flexibility.

This is an Asymmetrical Comet 30 Series Torque Converter System, which means the Sheave Faces are Non-Symmetrical. They have different angles. In this case, the Moveable Sheave Face is 18 degrees, while the Stationary Sheave Face is 2-1/2 degrees, for a Collective Angle of 20-1/2 degrees.

Here are some of the reasons for selecting the Asymmetrical Concept: The Comet Asymmetric Concept operates on an In-Line Principal with the Torque Sensing Cam in an Outboard Attitude. This is the only system designed to operate this way, thus providing the proper alignment for the final drive chain to be on the same side of the vehicle as the P.T.O. This offers some very significant advantages to mounting requirements in many cases. The Asymmetric Concept, having the 18 degree angle on one side, requires less sheave travel to lift the belt to larger, comparable pitch diameters of a Symmetrical System. This makes it possible to force the belt to a diameter within the drive clutch (at high RPM) that exceeds the usual 1:1 Ratio of standard systems. The TAV2 can actually attain a .90:1 or 10% Overdrive.

The Comet TAV2 Torq-A-Verter replaces a Centrifugal Clutch System and Boosts Performance. If your machine uses a Centrifugal Clutch now, and you'd like to change over to a Comet Torque Converter, the easiest way to determine whether you can easily install a torque converter kit is to turn the centrifugal clutch around with the sprocket teeth INBOARD (Mount the clutch backwards on the crankshaft). If you can somehow reposition the axle drive sprocket to line up with the clutch sprocket in this position, the torque converter should mount right up. You may have to slide your axle drive sprocket about an inch closer to the motor to get both sprockets lined up properly.

IMPORTANT! The Torque Converter DRIVER CLUTCH MUST NOT FLOAT on the Engine Crankshaft. It needs to be Bolted Tight against the Engine Crankshaft Shoulder. Recommended Torque for Bolt is 24 ft. lbs. to 30 ft. lbs. Max.

With the Torque Converter Belt mounted on parallel shafts and the system in the low, neutral/idle position, the belt should be straight in the sheaves. The belt when straight in the sheaves, should also be square to the engine crankshaft and jackshaft. The center line of crankshaft and the jackshaft must be parallel at all times.

Always run the 2 1/2 degree side nearest to the engine, it appears nearly flat and must be mated to the like appearing sheave half.

If you have a go kart with a Briggs and Stratton Engine, it's possible that you may have to raise your engine up 2" to use a Torq-A-Verter System. If you have a Tecumseh Engine, no modifications should be required.

Line up the Main Drive Sprocket on the Axle or Drive Wheel with the Jackshaft Sprocket that's located between the Mounting Plate and the Driven Pulley.

How The System Functions


As the Engine R.P.M. increases, the Driver pulley flanges continue to close together. This action, in turn, is squeezing the belt out to a larger Driver unit diameter. This action is dependent on acceleration and lack of torque load on the Driven element, allowing its pulley flanges to open thus creating a smaller driven unit diameter. If the torque load is increased this ratio is reversed instantly and smoothly to its requirement. The ratios between low and high are infinite to meet all demands within its realm of capabilities.

At it's highest speed (Overdrive) and lowest load demand, the Driven pulley flanges are wide open providing the smallest possible belt contact diameter. The Drive unit pulley flanges, at this point, are closed to provide the largest possible belt contact diameter. The unique asymmetric arrangement of the belt and pulley angles allow the belt to exceed diameters possible with the standard "V" pulleys, thus overdrive.

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TAV2 Parts Breakdown
Comet TAV2 Kit Parts
REF
SKU
Description
Price
Add to Cart
4
OUTSIDE DRUM 3/4 DRIVER
15.50

5
SPLINED HUB FOR 3/4 DRIVER
14.50

5
HUB FOR 1" BORE 1/4 KEY
34.50

6
SPRING AND FLYWEIGHT
24.50

6A
BLUE SPRINGS
14.50

7
MOVABLE FACE 3/4" BORE
22.50

8
BRONZE BUSHING
6.50

9
BELT 203589A
24.50

14
RETAINING RING 20/30S
7.50

16
GREEN SPRING FOR 30 SERIES
9.50

17
3 SNAP-IN BUTTONS
7.50

20
KEY 3/16" X 2-1/4"
4.50

21
011059A
KEY 3/16" X 9/16"
3.50

22
JACKSHAFT TAV30
24.50

24
SPROCKET 12 TOOTH W/KEYWAY
9.50

24
SPROCKET 10 TOOTH W/KEYWAY
12.50

27
212227A
JACKSHAFT SNAPRING
3.95

28
COMET TAV2 MOUNTING PLATE
69.50

31
TAV2 COVER
36.50


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