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Comet 40 Series Torque Converters

and Comet 44 Series Torque Converters


Comet 40 Series Clutches and Comet 44 Series Clutches


Genuine Comet 40 Series Torque Converters and Comet 44 Series Torque Converters for 8 to 18 Horsepower applications using a 7/8" Top Width Symmetric Belt. Comet Clutches, Comet Springs, Buttons and Weights. Comet 40 Series Clutch Parts. Comet Industries - Made in the USA. Comet 203015A - Comet 209418A.

40 Series Drivers

Genuine Comet 40
Series Driver Clutches

SKU
Description
Price
Add to Cart
DRIVER 1" BORE 40S
149.50

Made in the USA.
1" Bore Clutch with a 1/4" Key.
Uses a Symmetric 7/8" Top Width Belt.

Pilot Washer 3/8

3/8" Pilot Washer

SKU
Description
Price
Add to Cart
G31140
PILOT WASHER 3/8
4.50

44 Series Driver

Genuine Comet 44
Series Driver Clutches

SKU
Description
Price
Add to Cart
DRIVER 3/4" BORE 44S
148.50

DRIVER 1" BORE 44S
158.50

Made in the USA.
Uses a Symmetric 7/8" Top Width Belt.
American Comet 44 Magnum Series Clutches.


44 Series Dimensions

40/44
G4000 Driver

1" Bore Driver Clutch
For 8 to 18hp, 4 Cycle

SKU
Description
Price
Add to Cart
DRIVER 1" BORE
39.50

Uses a Symmetric, 7/8" Top Width Belt. Requires a crankshaft with a 1/4" Keyway and a Tapped End. Clutch Engagement: Minimum 1600 RPM - Maximum 3100 RPM. Use a bolt long enough to engage the threads at least 2 1/2 times the bolt diameter. Used on Brister's Thunder Karts, Ken-Bar Streaker Go Karts, Carter Brothers, Manco Go Karts, Road Boss, Kartco Go Karts and many others. This is an Imported, High Quality Replacement for Comet 40 Series Driver Clutch Part #203015A.


General Information


Comet 40 Series Torque Converters use a Symmetric, 7/8" Top Width Drive Belt. Installation requires an engine crankshaft with a 1/4" keyway and a tapped end. Use a bolt long enough to engage the threads at least 2 1/2 times the bolt diameter. Clutch Engagement: Minimum 1600 RPM - Maximum 3100 RPM. Comet 40 Series Drive Clutches were used on Adult Sized Manco Dingo Go Karts, Masters of Motion Go Karts, Brister's Thunder Karts, Ken-Bar Streaker Go Karts, Carter Brothers Go Karts, Murray Go Karts, Road Boss Go Karts, Kartco Go Karts and many others.

Comet 40 Series and Comet 44 Series are Mid Range Torque Converter Components for 8 to 18 horsepower applications. The 40 Series Driver Clutch fits 1" engine crankshafts with a 1/4" keyway. The 44 Series Driver Clutch is available for 3/4" crankshafts with a 3/16" keyway and 1" crankshafts with a 1/4" keyway. The Driver Clutch drives the system. The Driven Pulley mounts on a keyed, secondary shaft, usually a keyed Jackshaft or Differential. Driven Pulleys are available in 5/8", 3/4" and 7/8" bore. The Driven Pulley is driven by the Driver. These components are designed to use Symmetric, 7/8" top width drive belts. The Symmetric Driven Pulleys mount Inboard, with the Tension Spring facing the engine. Both models were designed for recreational vehicles such as Go Karts, Mini Bikes, ATV's, LTV's and Economy Transportation Vehicles. In short, wherever there's a need for a torque sensitive drive system that's infinitely variable from it's low to high range. How does a Comet Torque Converter work? The driver clutch is activated by centrifugal force from the engine crankshaft. The moveable sheave of the clutch is forced in as the RPM of the engine is increased. This contacts the drive belt. The drive belt will then be forced to a larger diameter within the clutch sheaves, thus pulling it to a smaller diameter within the driven unit sheaves. The moveable sheave of the driven unit is forced out, allowing the belt to seek it's smaller, high speed ratio diameter. As this happens, the speed from the engine is transferred and the final drive is increased. Torque Converters that use a belt and a chain are required for go karts with tires taller than 15".

IMPORTANT - The Torque Converter DRIVER CLUTCH MUST NOT FLOAT on the engine crankshaft. It must be bolted tight against the engine crankshaft shoulder. Recommended Torque for bolt - 24 ft. lbs. to 30 ft. lbs. Max.

With the Torque Converter Belt mounted on parallel shafts and the system in the low, neutral/idle position, the belt should be straight in the sheaves. The belt, when straight in the sheaves, should also be square to the engine crankshaft and jackshaft. The center line of crankshaft and the jackshaft must be parallel at all times.

Maintenance


Inspect the torque converter on a regular basis for dirt, frayed belts and any other potential problem obvious from a visual inspection. Always service units before each season. Maximum service interval recommended is each 50 hours of operation. The Driver Clutch and Driven Pulley should be parallel. Friction faces must be smooth and free of dirt, corrosion, oil or grease. Belt must be dry, straight, and free of cracks, breaks and uneven wear. Operating the vehicle in a dusty environment will require more frequent servicing. Indicators of a torque converter system requiring cleaning and lubrication are erratic or jerky engagement upon acceleration and a tendency to apparently "lock" into a particular speed. A second cause of jerky engagement is an excessively loose drive chain. If either one of these conditions exist, service the unit immediately. Both the driver clutch and driven pulley should be cleaned.

40 Series Driven

Genuine Comet 40 Series
Driven Pulleys 7-1/2" OD

SKU
Description
Price
Add to Cart
DRIVEN 5/8" BORE 40S
139.50

DRIVEN 3/4" BORE 40S
139.50

DRIVEN 7/8" BORE 40S
139.50

Made in the USA.
Slides on a Keyed Jackshaft or Differential.
Uses a Symmetric, 7/8" Top Width Drive Belt.

Comet 217794C

Genuine Comet Driven Pulley
with a Reverse Wound Spring

SKU
Description
Price
Add to Cart
40 PULLEY REVERSE SPRING
156.00

Made in The USA. Genuine Comet 40 Series Torque Converter Driven Pulley with a Yellow Reverse Wound Spring. 7-1/2" Outer Diameter Pulley x 5/8" Bore. Used on Manco Go Karts that run the driven pulley "OUTBOARD" with the tension spring facing away from the engine, right behind the seat. Comet Industries USA

44 Series Drivens

Genuine Comet 44 Series
Driven Pulleys 8-1/2" OD

SKU
Description
Price
Add to Cart
DRIVEN 5/8" BORE 44 SERIES
149.50

DRIVEN 3/4" BORE 44 SERIES
149.50

Made in the USA.
Slides on a Keyed Jackshaft or Differential.
Uses a Symmetric, 7/8" Top Width Drive Belt.

G4 Driven Pulleys

7-1/2" Driven Pulleys

SKU
Description
Price
Add to Cart
DRIVEN G40 5/8" BORE
64.50

DRIVEN G40 3/4" BORE
64.50

Imported Pulleys with a Built-In Key.
Slides on a Keyed Jackshaft or Differential.
Uses a Symmetric, 7/8" Top Width Drive Belt.

Red Tension Spring

Comet Stock Tension
Spring for Driven Pulley

SKU
Description
Price
Add to Cart
RED SPRING 40/44
9.50

Stock RED Spring - Genuine Comet 203130A Tension Spring. Spring Tension Adjustment - By increasing the spring tension of the torque sensing system, the power ratio of the system (Driver Clutch and Driven Pulley) can be held longer at higher engine RPM's before it's overcome by the clutch driver. To shorten the time required for the driven member to attain it's speed ratio, DECREASE the amount of spring tension of the torque sensing cams. This will allow the RPM of the clutch to overcome the power ratio of the driven pulley at a faster rate in a lower RPM range.

Reverse Wound 204524

Comet Reverse-Wound
Spring for Driven Pulley

SKU
Description
Price
Add to Cart
YELLOW SPRING REV
17.50

Genuine Comet Reverse-Wound Spring. Used on some Manco 10hp Go Karts. Allows Comet 40 Series and 44 Series Pulleys to be Mounted with the Spring and Movable Sheave Outboard - Tension Spring Facing Away from the Engine. Made in the USA.

Cam Buttons

Set of 3 Insert Buttons

SKU
Description
Price
Add to Cart
INSERT BUTTONS
9.50

Genuine Comet 206458A Buttons for Driven Pulleys that use 3 Buttons. Glue in with contact cement or equivalent. Don't run the system if any of the three black insert buttons are missing. Missing buttons will allow the driven pulley to open too far. If that happens, the belt can fall down into the driven so far that it makes contact with rivets it's not supposed to be able to make contact with. These rivets usually damage or destroy the belt. Damaged belts that are coming apart leave your components trashed with belt debris that has to be cleaned out. In addition, the buttons also keep the movable sheave from spinning, they reduce friction between the cam and the movable sheave and they prevent metal to metal contact, acting as shock absorbers. Made in the USA.

40/44 Snapring

Comet Driven
Pulley Snapring

SKU
Description
Price
Add to Cart
203159A
SNAPRING 40/44 SERIES
8.50

Genuine Comet 203159A Snapring for 40 and 44 Series Driven Pulleys. Comet Industries USA

Spacer 203097A

Comet Driven
Pulley Spacer

SKU
Description
Price
Add to Cart
SPACER
4.50


40 Series Clutch Engagement Chart
203015A Parts 203043A 203040A
Roller
Weights
Yellow
Springs
Red
Springs
*Heavy 203648A 1600 RPM 2000 RPM
Medium 203649A 2200 RPM 2600 RPM
Lightest 203650A 2400 RPM 3100 RPM
*STANDARD CLUTCH SET UP
203043 Yellow Spring

40 Series Driver
Clutch Spring Set

SKU
Description
Price
Add to Cart
3 YELLOW SPRINGS
18.50

Made in the USA.
Genuine Comet 40 Series Clutch Springs.

203040A Red Springs

40 Series Driver
Clutch Spring Set

SKU
Description
Price
Add to Cart
3 RED SPRINGS
18.50

Made in the USA.
Genuine Comet 40 Series Clutch Springs.

Roller Weights 40S

Comet 40 Series
Clutch Weights (3)

SKU
Description
Price
Add to Cart
ROLLER WEIGHTS STOCK
21.50

203649A
ROLLER WEIGHTS MEDIUM
21.50

Made in the USA.
Genuine Comet 203648A
Set of (3) 40 Series Clutch Weights.

Comet 203039A Spring

Comet 203039A
Driver Clutch Spring

SKU
Description
Price
Add to Cart
40 SERIES CLUTCH SPRING
6.50

Genuine Comet 203039A Compression Spring. GREEN Comet 40 Series Clutch Spring. The Clutch is mounted on the Engine Crankshaft. Made in the USA. Comet Industries 203039A

203031A Bushing Guide

Comet 40 Series
Clutch Guide Bushing

SKU
Description
Price
Add to Cart
BRONZE BUSHING GUIDE 40S
7.50

Single Genuine Comet 203031A Guide Bushing. Made in the USA. Fits Comet 40 Series Driver Clutches. Two used, one on each side of the spring. If you need both sides, order two. Comet Industries 203031A (40 Series Clutch Bushing)

209855A Pucks

Comet 209855A
44 Series Pucks

SKU
Description
Price
Add to Cart
44 SERIES PUCKS
16.50

Genuine Comet 209855A - Comet 44 Series Stock/Standard Clutch Pucks - 56.1 Grams Each. Pucks for Comet 44 Magnum Driver Clutches. Sold as 3 Pack. Fits the following Comet 44 Series Clutches: Comet 209709A (3/4" Bore), 209418A (1" Bore), 209706A (1-1/8" Bore). Comet Industries. Made in the USA.


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